WENK Pneumatic CXS Series Double Rod Cylinder

1. Product Introduction

The CXSM Dual-Rod Cylinder is a high-precision pneumatic actuator introduced by WENK Pneumatic. It features a unique dual-piston rod design that provides excellent stability and balanced force distribution. This product is suitable for industrial automation applications requiring precise linear motion, such as precision pick-and-place operations, material handling, and assembly lines.

Main Features

• Dual piston rod design providing excellent anti-offset load capability and motion stability
• Compact structure saving installation space
• High-precision guidance system with non-rotating accuracy of ±0.1°
• Built-in magnetic ring for easy position sensor installation
• Rubber buffer device reducing impact and noise

3. Operation Guide

Basic Operation

1. Pre-Start Inspection:

   • Confirm air supply pressure is within 0.05-0.7MPa range
   • Check all connections are secure
   • Manually test piston movement for smooth operation

2. Test Run:

   • First perform low-speed test run, observe if cylinder movement is stable
   • Check for abnormal noise or leakage
   • Confirm piston stroke meets requirements

3. Normal Operation:

   • Gradually adjust to normal working speed
   • Regularly check operating status and performance

Speed Control

• Adjust extension and retraction speeds of the cylinder through flow control valves
• Recommended operating speed range: 30-800mm/s (varies depending on bore diameter)
• Avoid overspeed operation to prevent affecting cylinder lifespan

Pressure Adjustment

• Working pressure should be adjusted based on load size
• Minimum working pressure: 0.05MPa (for bore diameters 25-32mm)
• Maximum working pressure: 0.7MPa
• Test pressure: 1.05MPa

Operating Environment

• Ambient temperature: -10°C to 60°C (no freezing)
• Working medium: Clean, dry compressed air (40μm filter recommended)
• Avoid use in corrosive environments; take protective measures if necessary

5. Troubleshooting

Common Faults and Solutions

1. Cylinder Does Not Operate

   • Check if air supply pressure is normal
   • Check if solenoid valve is working properly
   • Check if air hoses are blocked or leaking
   • Manually test if piston is stuck

2. Unstable Movement or Abnormal Noise

   • Check if lubrication is sufficient
   • Check if guide components are worn
   • Adjust flow control valve to reduce operating speed
   • Check if load is too large or offset

3. Leakage Issues

   • Check if seals are worn
   • Check if air hose fittings are loose
   • Replace damaged seals or fittings
   • Check if piston rod surface is damaged

4. Speed Abnormalities

   • Check if flow control valve is working properly
   • Check if air supply pressure is stable
   • Clean or replace blocked filters
   • Check if load has changed

5. Position Sensor Malfunction

   • Check if sensor installation position is correct
   • Test sensor power supply and signals
   • Check if magnetic ring is working normally
   • Recalibrate or replace sensor

Fault Handling Process

1. Stop equipment operation, cut off air supply
2. Perform preliminary diagnosis based on fault symptoms
3. Troubleshoot according to common fault solutions
4. If fault cannot be resolved, please contact WENK Pneumatic technical support
5. After troubleshooting, conduct test run to confirm normal operation before putting into use