Products
0102030405
WENK Pneumatic Q/P/S Level Series Precision filter
Product Detail(Precision filter)
| Model | Particulate Filter Cartridge | Coalescing Filter Cartridge | Oil Removal Filter Cartridge | ||||||
| 015 | 025 | 035 | 015 | 025 | 035 | 015 | 025 | 035 | |
| Working Pressure | <1.0Mpa | ||||||||
| Drain Port Bore Size | G1/2(20mm) | ||||||||
| Air Flow Capacity | 1.5m³/h | 2.4m³/h | 3.5m³/h | 1.5m³/h | 2.4m³/h | 3.5m³/h | 1.5m³/h | 2.4m³/h | 3.5m³/h |
| Air Inlet/Outlet Port Size | G3/4 | G1 | G1 1/2 | G3/4 | G1 | G1 1/2 | G3/4 | G1 | G1 1/2 |
| Function | Particulate Removal | Moisture Separation | Oil Elimination | ||||||
| Material | Aluminum Alloy / Zinc Alloy | ||||||||
Product Detail(Drain Valve)
| Model | VR-20A | VR-402-04 |
| Rated Withstand Pressure | 1.6Mpa | |
| Media Temperature | 0℃~100℃ | |
| Maximum Flow Capacity | 680kg/h | |
| Material | Aluminum Alloy | |
Q/P/S Precision Filter User Manual
Technical Specifications
Q Grade Filter (Pre-Filtration)
- Filtration Precision: 5μm
- Oil Content: ≤5ppm
- Maximum Pressure: 1.6MPa
- Maximum Temperature: 65℃
- Initial Pressure Drop: 0.02MPa
- Maximum Pressure Drop: 0.07MPa
- Material: Multi-layer glass fiber filter element
P Grade Filter (Intermediate Filtration)
- Filtration Precision: 1μm
- Oil Content: ≤0.5ppm
- Maximum Pressure: 1.6MPa
- Maximum Temperature: 65℃
- Initial Pressure Drop: 0.017MPa
- Maximum Pressure Drop: 0.07MPa
- Material: Multi-layer glass fiber filter element
S Grade Filter (Post-Filtration)
- Filtration Precision: 0.01μm
- Oil Content: ≤0.01ppm
- Maximum Pressure: 1.6MPa
- Maximum Temperature: 65℃
- Initial Pressure Drop: 0.0275MPa
- Maximum Pressure Drop: 0.07MPa
- Material: Multi-layer glass fiber filter element
General Specifications
- Housing Material: Aluminum alloy
- Surface Treatment: Epoxy resin coating
- Connection Method: Threaded connection
- Drainage Method: Manual or automatic drain
Installation Steps
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Pre-installation Preparation:
- Verify that the filter model and specifications meet system requirements
- Inspect the filter for any damage or defects
- Prepare necessary installation tools and sealing materials
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Installation Location:
- Install after the air compressor and refrigerated dryer, before pneumatic equipment
- Ensure good ventilation and easy access for operation and maintenance
- Leave sufficient space for filter element replacement
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Installation Sequence:
- Install in the order of Q grade → P grade → S grade
- Ensure correct flow direction (follow arrow indicator on housing)
- Install vertically with drain port facing downward
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Piping Connection:
- Use appropriate sealing material (e.g., PTFE tape) on threads
- Ensure secure connections without leakage
- Install pressure gauges to monitor pressure before and after the filter
Operation Guide
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Start-up Procedure:
- Slowly open the inlet valve to allow compressed air to gradually enter the filter
- Open the exhaust valve to release air from the filter
- Observe pressure gauges and open the outlet valve only after pressure stabilizes
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Normal Operation:
- Monitor pressure differential across the filter; normal operation differential should be less than 0.05MPa
- Regularly check the drainage system to ensure proper operation
- Record operating parameters including pressure, temperature, and pressure differential
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Shutdown Procedure:
- First close the inlet valve, then the outlet valve
- Open the exhaust and drain valves to release pressure and accumulated water
- For long-term shutdown, it is recommended to remove and properly store filter elements
Maintenance
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Filter Element Replacement:
- Replace filter elements when pressure differential reaches 0.07MPa
- Q grade elements: recommended replacement every 3-6 months
- P and S grade elements: recommended replacement every 6-12 months
- When replacing elements, first relieve pressure, then open the filter cover, remove old elements, and install new ones
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Daily Maintenance:
- Check filter operation status daily, including pressure, temperature, and differential pressure
- Inspect drainage system weekly to ensure proper operation
- Clean the exterior of the filter monthly to remove dust and oil
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Regular Inspection:
- Inspect the filter housing quarterly for damage or corrosion
- Check seals semi-annually for signs of aging and replace if necessary
- Perform a comprehensive inspection and maintenance annually
Precautions
-
Safety Warnings:
- Always shut off air supply and relieve pressure before installation and maintenance
- Do not exceed maximum operating pressure and temperature
- Wear appropriate protective equipment when replacing filter elements
-
Usage Limitations:
- For compressed air filtration only; not suitable for other gases
- Do not filter compressed air containing corrosive or flammable gases
- Do not use in environments with severe vibration or impact
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Troubleshooting:
- If pressure differential suddenly increases, filter element may be clogged and should be replaced
- If leakage occurs, check connections for tightness and inspect seals for damage
- If filtration efficiency decreases, check for damaged elements or improper installation
Frequently Asked Questions
Q: What causes increased pressure differential across the filter? A: The primary cause is filter element clogging, requiring timely replacement. Additionally, it may be caused by excessive flow rate or high inlet pressure.
Q: How to determine if filter elements need replacement? A: Replace elements when the pressure differential reaches 0.07MPa, or according to service time (Q grade: 3-6 months, P and S grades: 6-12 months).
Q: Why is there no water discharge from the drain port? A: The drain valve may be clogged or damaged. Inspect and clean the drain valve, replacing if necessary.
Q: Why is there still oil mist in the filtered air? A: The filter element may be damaged or improperly installed. Inspect the element condition, replace if necessary, and ensure proper installation.
Our Commitments & Core Advantages
1. We are a factory specializing in the production of pneumatic components, with mature manufacturing experience and technology.
2. We manufacture and supply a wide range of series and specifications of air cylinders and pneumatic components, providing you with flexible options.
3. We can undertake the customization business of various pneumatic components according to the specific needs of customers.
We adhere to the service concept of efficiency and thoughtfulness, making you feel comfortable throughout the cooperation process, just as smooth as cooperating with a close friend.